Ring
Spun Yarn
|
Rotor
Spun Yarn
|
Uniform with more strength than rotor spun.
|
Uniform
but less strength than ring spun.
|
Low flexibility.
|
Higher flexibility
than ring spun.
|
Dye ability is less than open end yarn.
|
Dye
ability is easy and more than ring spun.
|
These yarns are made coarser to medium and medium
to finer.
|
These are limited to
coarser to medium counts.
|
Used for varied applications.
|
Used
for heavier fabrics such as denims, towels and poplins.
|
Production rate is lower.
|
3-5 times faster
production rate than ring spun.
|
Stronger at optimum twist.
|
It
has 20% more twist and 15-20% weaker than ring spun.
|
All staple fibers could be ring spun. Universally
applicable.
|
Man-made fibers except
rayon could not be rotor spun.
|
It is expensive because of some additional
manufacturing steps.
|
It is
cheaper because of elimination of some manufacturing steps such as roving and
comber.
|
It is less abrasion resistant as compare to rotor
spun.
|
It has a good abrasion
resistance.
|
It is less absorbent because of tight packing of
fibers.
|
It is
more absorbent because of loose packing of fibers.
|
It breaks at ring frame because of ring traveler
friction.
|
Yarn breakage is very
low so less production loss.
|
It has more hairiness because of fiber migration
during spinning.
|
It
has 20-40% low hairiness as compare to ring spun because of less fiber
migration.
|
It feels harsh because of tight packing of fibers
and more hairiness.
|
It is soft because of
loose packing and less hairiness.
|
Fiber packing is uniform and more towards surface.
|
Fiber
packing is not uniform, more towards yarn axis and less towards the surface.
|
It has less hooked and looped fibers.
|
More hooked and looped
fibers in rotor yarn.
|
It doesn’t give self-cleaning effect.
|
It is
dirt accumulative and give very good self-cleaning effect.
|
It has higher C.V% in strength than rotor spun.
|
It has less variation
in strength.
|
Ring spun could have more yarn faults.
|
Yarn
faults are decreased by 80%.
|
Fiber blending is not good in ring spun.
|
It has much better
fiber blending.
|
It has more fly liberation.
|
It
has less fly liberation.
|
More end breaks in spinning.
|
75% less end breaks.
|
Air permeability is low because of tight packing.
|
Air
permeability is 15-25% better.
|
It gives less cover in fabric formation.
|
It gives 10% better
cover.
|
At this time 76% staple spun yarns are ring spun
as compare to rotor spun in world.
|
24%
are rotor spun as compare to ring spun production.
|
This blog is all about Notes, Videos, Assignments, Research work, Important Studies and Knowledge about Textiles and especially about Yarn Manufacturing.
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